Which is better? Should we invest large sums of money into a new cooling tower or repair the existing cooling tower? If it is possible, it is always better to repair the existing cooling tower. But it might not be obvious if your cooling tower can be repaired or if there are other outlying factors that would require your cooling tower to be replaced. We can help you know whether your cooling tower should be repaired or replaced.
Should I Repair Or Replace My Cooling Tower?
First, have your cooling tower assessed by a professional who can diagnose the underlying issues. We can determine the steps needed to repair and maintain your cooling tower, or in the worse case scenarios, indicate that the entire cooling tower needs to be replaced.
Here we break down the benefits of refurbishing your cooling tower, what is the cause of the damage as well as the importance of regular maintenance. There are times you should replace your cooling tower, so do not assume it can automatically be repaired.
What Causes Cooling Tower Damage?
Cooling towers are exposed to a variety of elements outdoors as well as specific issues that can not only cause your cooling tower to degrade quickly, but can result in problems inside your commercial buildings.
- Dirt & Dust Particle Build Up On Your Cooling Tower: No matter where your building is located, dirt particulates will build up near, inside, or around your cooling tower. Industrial and manufacturing buildings typically have large build ups. Left on the surface of your cooling tower, these particulates will contribute to rust, corrosion and damaged cooling tower.
- Rust & Scaling On Metal Surfaces: Over time, rust is inevitable. Your cooling tower is similar to a vehicle. Exposed to the elements, it will begin to rust. This is why many trucks receive powder coating on their surfaces. Just like a truck, we apply specific coatings and resurfacing to prolong your cooling tower’s life.
- Corrosion: This is extremely common for buildings located near waterways, highways or the ocean. The corrosive salt and constant exposure to water leads to the cooling towers expedited breakdown. Additionally, we have seen corrosive gas or materials leak onto cooling towers and result in them needing to be repaired.
Water Build Up & Foaming: Foaming is a common issue for cooling towers that should be fixed immediately while also making sure the surfaces are cleaned and sealed.
Benefits Of Cooling Tower Refurbishment & Maintenance
There are a variety of benefits to repairing your cooling tower rather than replacing it. Below are a few key reasons.
1. REPAIRING A COOLING TOWER IS COST EFFECTIVE
Repairs can be expensive depending on how much of your cooling tower needs to be refurbished, but the price is nothing compared to the expense of replacing your cooling tower. If your cooling tower can be repaired, it is a good idea to invest in it.
2. COOLING TOWER REFURBISHMENT CAN IMPROVE EFFICIENCY
Improved cooling tower efficiency will lead to lower utility bills and will save you money. Repairing broken or worn out parts of your cooling tower can result in a lower utility bill due to the cooling tower not having to work as hard. Lower your utilities with a more efficient HVAC system.
3. MAINTAINING YOUR COOLING TOWER WILL MAKE IT LAST LONGER
Regular maintenance and preventative coating and resurfacing of your cooling tower will make your cooling tower last longer so you save thousands in not having to replace your cooling tower for years to come.
When Should I Replace My Cooling Tower?
You should replace your cooling tower when the integrity of the core structure has been lost, or the repairs cost more than replacing the entire cooling tower. Due to the price of cooling towers ranging from $50,000 to over $200,000, not to mention the installation costs, it is typically more economical to repair your cooling tower.
Contact PROAC For Your Cooling Tower Repair, Ongoing Maintenance, Or Replacement
At PROAC, our skill in refurbishing existing cooling towers has led us not to have to replace many cooling towers. Our professional cooling tower maintenance can help your tower last for many more years saving your business large sums of money by improving your HVAC’s efficiency and delaying the need to purchase a new cooling tower.
Contact us to assess your cooling tower to determine if it needs to be repaired or replaced.